FAQs

FREQUENTLY ASKED QUESTIONS

Power Line Conditioning — FAQs

01

Why do we need power line conditioning?

Our supply of electricity cannot be taken for granted because it is far from clean, stable and continuous. Severe weather, interferences, accidents involving electric transmission lines, transmission equipment failure, thefts and vandalism can cause power disturbances.

There are also disturbances resulting from sources within and around your premises such as on-off operation of air-conditioners, photostat machines, printers, switching power supplies, fluorescent lights, arc welders, elevators and so on.

All building electronic systems are designed to be operated from a uniform clean electric supply. If the electric supply becomes disturbed or distorted, the electronic systems may be unstable, sending false signals, even malfunction or suffer damage.

Therefore, just as we need treatment systems to purify contaminants from the tap water and a backup supply from water storage tanks, we also need power line conditioning. Power line conditioner is the general term for UPS, AVR, surge suppressors, VSP (Voltage Sag Protectors) and so on.

For example, the UPS is analogous to the water storage tank in every household as it provides backup power supply in case of blackouts. Similarly, if water pressure is low, we use a water pump to increase its pressure. Therefore, the AVR is the equivalent of the water pump; if the utility voltage is low, it can regulate it to normal voltage.

02

What are the types of power disturbances, causes and effects?

The utility electric supply is subject to a variety of power disturbances such as:

Types of power disturbances
Disturbances Cause Effects
Voltage Fluctuations Defined as a series of r.m.s. voltage changes or a cyclic variation of the voltage waveform envelope, or a sudden and noticeable change in AC r.m.s. voltage level. Typically caused by the use of large loads having rapidly fluctuating active and reactive power demand. Reduce the service life of building electronic systems and disrupt production processes. Flicker can significantly impair vision and cause general discomfort and fatigue.
Spikes Also referred to as an impulse, a spike is an instantaneous, dramatic increase in voltage. A spike can enter electronic equipment through utility electric supply, network, serial or phone lines. Spikes are typically caused by a nearby lightning strike. Spikes also occur when utility electric supply resumes after blackouts. Catastrophic damage to building electronic systems and loss of data.
Surges A very short duration increase in voltage, typically lasting at least 1/120 of a second. Surges result from the presence of high-powered electrical motors, such as air-conditioners, and household appliances in the vicinity. When this equipment is switched off, the extra voltage is dissipated through the power line. Computers and other sensitive electronic devices are designed to receive power within a certain voltage range. Voltage outside the expected peak and r.m.s. levels can stress components and cause premature failure.
Noise More technically referred to as Electromagnetic Interference (EMI) and Radio Frequency Interference (RFI), electrical noise disrupts the smooth sine wave expected from utility supply. Electrical noise is caused by lightning, load switching, generators, radio transmitters and industrial equipment. It may be intermittent or chronic. Noise introduces glitches and errors into executable programs and data files.
Sags Also known as dips or brownouts. Sags are short-duration drops (3 to 10 cycles) below 90% of the nominal voltage level. Sags are usually caused by start-up power demands of electrical devices, including motors, compressors, elevators and tools. Utilities may also reduce voltage during periods of extraordinary power demand. Sags may cause frozen keyboards, unexpected system crashes, lost or corrupted data, and reduced efficiency and lifespan of electrical equipment, particularly motors.
Blackouts Total loss of utility power. Caused by excessive demand on the power grid, lightning storms, ice on power lines, vehicle accidents, excavation work, earthquakes and other catastrophes. Current work in RAM or cache may be lost. The hard drive File Allocation Table (FAT) may also be lost, potentially resulting in loss of stored data.
Overvoltage / Undervoltage A condition where voltage exceeds or falls below the nominal voltage by more than 10% for longer than one minute. Overvoltage may result from a major reduction in power loads or heavy equipment being turned off. Undervoltage may result from loads exceeding supply capacity or intentional utility voltage reductions. Premature hardware failure, data corruption, data loss and erratic behaviour in building electronic systems.

The descriptions above are based on the original Power Line Conditioning FAQ material.

03

What are the basic components of a power conditioning system?

A power conditioning system can be either simple or sophisticated depending on its specifications and circuit designs. However, it usually consists of the following basic components:

Metal Oxide Varistors (MOV)

An MOV acts like a sponge to absorb incoming power surges. The more MOVs a surge protector contains, the higher its joule rating. MOVs conduct when voltage exceeds a set level and can wear out after repeated surges.

Sidactors

A Sidactor is a solid-state overvoltage protection component. It switches during a surge and returns to its normal state after the surge. It is designed for low-voltage lines such as telephone lines.

Thermal Fuses

A thermal fuse is a component that breaks an electrical circuit when excessive heat is generated.

Suppression Inductors

An inductor is used to oppose inrush surge current and filter electrical noise, including EMI/RFI. Inductance is measured in Henry (H).

Transient Suppression Diodes

A transient suppression diode operates in reverse bias to absorb transient energy.

Resistors

A resistor is used to limit current and voltage through electrical resistance. Resistance is measured in Ohms (Ω).

Film Capacitors

Film capacitors are used to absorb EMI/RFI interference.

Circuit Breakers

A circuit breaker stops electricity flow when a circuit is overloaded. Its surge protection capability is limited by its relatively slow response time.

04

What are the types of power conditioning equipment?

A wide range of equipment is available with claimed features such as joule rating, maximum spike current, clamping voltage, response time, EMI/RFI filtering, attenuation and protected lines.

The original FAQ highlights that a simple surge or spike protector may provide a false sense of security if its protection capability is not properly understood.

Basically, two categories of power conditioning equipment are available:

TYPE 01

Power Enhancers

A power enhancer provides a way to improve AC power quality and make it more suitable for building electronic systems.

However, it provides no auxiliary power during a power outage.

TYPE 02

Power Synthesizers

A power synthesizer is capable of enhancing incoming power and providing auxiliary power during power outages.

The choice between power enhancement and power synthesis should consider the severity of disturbances, cost of disruption and required power continuity.

Power synthesizers are generally more complex and costly than power enhancers. They may also be less efficient and require more maintenance.

Power conditioning equipment must be properly understood, installed and maintained. Maintenance availability and equipment cost are also important selection factors.

05

What are the different types of power enhancers?

Surge Suppressors

Surge and transient or spike suppressors are among the simplest and least expensive forms of power conditioning.

They reduce the magnitude of voltage spikes to protect building electronic systems. Three levels of protection are commonly classified as high, medium and low risk.

High-energy surge suppressors based on varistors and encapsulated spark gaps may be installed at AC mains inputs in highly exposed locations or main buildings.

Medium-to-high-energy surge protectors may be installed at distribution boards of secondary buildings.

Transient Voltage Surge Suppressors (TVSS) may also be installed at the AC inputs of electronic systems for protection against lower-energy spikes.

Different protection levels have their own performance specifications and prices.

Automatic Voltage Regulators (AVR)

AVRs maintain output voltage within a desired range despite fluctuations in input voltage.

Different AVR designs respond differently to voltage changes. Some provide a degree of protection against spikes and electrical noise, but protection against fast voltage changes depends on their response time.

Isolation Transformers

Isolation transformers protect sensitive electronic systems by buffering electrical noise.

They reject common-mode line-to-ground noise but are more limited in rejecting normal-mode line-to-line or line-to-neutral noise.

Isolation transformers also provide a separately derived power source and permit single-point grounding.

06

What are the different types of Power Synthesizers?

Power synthesizers can be divided into Motor Generators, Rotary Uninterruptible Power Supplies (UPS) and Static Uninterruptible Power Supplies (UPS).

Motor Generators

Motor generators consist of an electric motor driving a generator. They convert incoming electrical energy into mechanical energy and back into electrical energy.

The mechanical shaft isolates the electrical load from incoming disturbances such as voltage impulses, surges and sags.

Motor generators can ride through short momentary interruptions but do not protect against sustained outages.

Rotary Uninterruptible Power Supplies (UPS)

A rotary UPS uses a form of motor generator and batteries as the energy source to provide uninterrupted power during blackouts.

Static Uninterruptible Power Supplies (UPS)

A static UPS has no moving parts and typically uses power semiconductors. It includes a rectifier/charger, battery bank and static inverter.

The original FAQ describes static UPS systems in power ratings from 300VA to 1000kVA.

Static UPS systems generally come in three configurations:

1. On-Line UPS Configuration

Figure 1 - On-line UPS configuration

In the on-line configuration, the load is continuously fed by the inverter and the battery is constantly float-charged.

On AC mains failure, the inverter draws energy from the battery. There is no discontinuity in the changeover from AC mains to battery operation.

The on-line UPS exhibits zero transfer time and provides isolation between its input and output.

2. Off-Line UPS Configuration

Figure 2 - Off-line UPS configuration

In the off-line configuration, the load is supplied by AC mains while the inverter remains off-line.

Upon loss of AC mains power, the load is transferred to the inverter, which draws energy from the battery.

Some off-line designs also transfer during overvoltage or undervoltage conditions.

The electronic equipment must be able to withstand a transfer time typically measured in milliseconds.

The original FAQ describes off-line UPS systems as commonly available in lower capacities from 300VA to 3kVA.

3. Hybrid UPS Configuration

Figure 3 - Hybrid UPS configuration

In the hybrid configuration, the load is connected directly to the inverter of the UPS without a break, similar to an on-line configuration.

This hot standby technique can exhibit zero transfer time with proper circuit design.

07

What is the obvious conclusion from this discussion?

An unpredictable power disturbance can cause serious problems for building electronic systems that depend solely on AC mains supply.

Loss of valuable data and downtime may result in reduced productivity, lost sales and disruption of work.

Solutions to power disturbance problems should include an economic evaluation and consideration of intangible factors.

Power conditioning equipment alone may not always be sufficient. Some power quality problems must also be addressed through practical measures such as preventive maintenance, equipment relocation and electrical rewiring for building electronic systems.